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禹城彩鋼廠:彩鋼板常見質量問題

來源:http://www.zhangbaiqiang.cn 日期:2024-10-14 發布人:

  彩鋼板作為建筑領域中備受青睞的材料,憑借其諸多優勢得到了廣泛的應用。然而,在實際生產與使用過程中,由于受到多種因素的影響,彩鋼板可能會出現一些質量問題。深入了解這些常見問題的表現、成因對于確保彩鋼瓦的優良性能和長久使用壽命具有極其重要的意義。

  Color steel plate, as a highly favored material in the field of construction, has been widely used due to its many advantages. However, in the actual production and use process, due to various factors, color steel plates may have some quality problems. A deep understanding of the manifestations and causes of these common problems is of great significance for ensuring the excellent performance and long-term service life of color steel tiles.01

  標準02

  Standard 02

  在彩鋼板的生產和應用中,和行業制定了一系列嚴格的標準。例如,標準《彩色涂層鋼板及鋼帶》(GB/T 12754-2019)對彩鋼板的基板材質、涂層性能、厚度公差等方面都有明確的規定。行業標準《建筑用彩色涂層鋼板及鋼帶》(JG/T 115-2012)則針對建筑領域使用的彩鋼板,在防火性能、耐候性等方面提出了具體要求。這些標準為彩鋼板的質量控制提供了重要的依據和規范。標準

  In the production and application of color steel plates, the country and industry have established a series of strict standards. For example, the national standard "Color Coated Steel Plates and Strips" (GB/T 12754-2019) has clear regulations on the substrate material, coating performance, thickness tolerance, and other aspects of color coated steel plates. The industry standard "Color Coated Steel Plates and Strips for Construction" (JG/T 115-2012) sets specific requirements for the fire resistance and weather resistance of color coated steel plates used in the construction industry. These standards provide important basis and specifications for the quality control of color steel plates. national standard

  質量問題:03常見問題包括:

  Quality issue: 03 Common issues include:

  涂層1.涂層不均問題。在生產時,彩鋼板表面的涂層厚度會出現不一致的現象,局部呈現過厚或過薄的狀況。這通常是由于涂裝設備出現故障、涂料流量控制失當,或者噴槍移動速度不穩定所導致。2.涂層附著力差的問題。表現為涂層容易剝落、起皮,與基板結合得不夠牢固。其根源在于基板表面預處理沒有做到徹底,存在油污或雜質,亦或是涂料配方設計不合理。3.漏涂現象在生產中也較為常見,彩鋼板表面局部區域未被涂料覆蓋,基板露出。這可能是由于涂裝設備發生故障、噴槍出現堵塞,或者操作人員的失誤所引起。

  Coating 1. Uneven coating issue. During production, there may be inconsistencies in the coating thickness on the surface of color steel plates, with some areas appearing too thick or too thin. This is usually caused by malfunctions in the painting equipment, improper control of paint flow, or unstable movement speed of the spray gun. 2. The problem of poor coating adhesion. Manifested as easy peeling and flaking of the coating, and insufficient bonding with the substrate. The root cause lies in the incomplete pre-treatment of the substrate surface, the presence of oil stains or impurities, or the unreasonable design of the coating formula. 3. Leakage phenomenon is also quite common in production, where local areas of the color steel plate surface are not covered by the coating and the substrate is exposed. This may be caused by malfunctions in the painting equipment, blockages in the spray gun, or operator errors.

  劃痕4.表面劃傷問題同樣不容忽視,彩鋼板表面存在線性劃痕,這不僅影響了外觀,還削弱了其防護性能。這種情況多是在生產過程中的搬運、傳輸環節操作不當,致使彩鋼板與其他物體產生摩擦所致。

  Scratch 4. The issue of surface scratches cannot be ignored. Linear scratches exist on the surface of color steel plates, which not only affect their appearance but also weaken their protective performance. This situation is often caused by improper handling and transportation during the production process, resulting in friction between the color steel plate and other objects.

  變形5.波浪變形也是彩鋼板生產中的質量問題,表現為彩鋼板表面呈現出波浪狀起伏,平整度欠佳。造成這種現象的原因可能是基板的材質存在問題,也可能是在壓型過程中壓力分布不均勻。

  Deformation 5. Wave deformation is also a quality issue in the production of color steel plates, manifested as wavy undulations on the surface of the color steel plate and poor flatness. The reason for this phenomenon may be due to issues with the substrate material or uneven pressure distribution during the molding process.

  鍍層6.鋅層厚度不均的問題也時有出現,即鍍鋅基板的鋅層厚度在不同部位有差異。這主要是因為鍍鋅工藝的參數不穩定、鋅液的流動不夠均勻。7.脫鋅現象。脫鋅表現為彩鋼板表面的鋅層出現局部或大面積脫落,露出基板。造成脫鋅的主要原因包括鋅層本身質量不佳、使用環境中的腐蝕性物質侵蝕、涂層對鋅層的保護作用失效等。

  The problem of uneven thickness of the zinc layer in coating 6 also occurs from time to time, that is, the thickness of the zinc layer on the galvanized substrate varies in different parts. This is mainly due to the unstable parameters of the galvanizing process and the uneven flow of the zinc solution. 7. Zinc removal phenomenon. Zinc removal is manifested as the partial or extensive detachment of the zinc layer on the surface of the color steel plate, exposing the substrate. The main reasons for zinc removal include poor quality of the zinc layer itself, corrosion from corrosive substances in the usage environment, and failure of the protective effect of the coating on the zinc layer.

  結語這些質量問題都會在不同程度上影響彩鋼板的性能和使用壽命,給建筑的質量和帶來潛在威脅。因此,需要生產廠家在生產過程中對每一個環節都進行嚴格把控,不斷優化生產工藝和流程,加強質量檢測和監控力度,從而確保彩鋼板的質量,為建筑行業提供性能優良、質量可靠的彩鋼板產品,推動建筑行業的健康發展。

  Conclusion: These quality issues will affect the performance and service life of color steel plates to varying degrees, posing potential threats to the quality and safety of buildings. Therefore, it is necessary for manufacturers to strictly control every link in the production process, continuously optimize production processes and procedures, strengthen quality inspection and monitoring, in order to ensure the quality of color steel plates, provide high-performance and reliable color steel plate products for the construction industry, and promote the healthy development of the construction industry.

  本文由 禹城彩鋼廠  友情奉獻.更多有關的知識請點擊 http://www.zhangbaiqiang.cn/    真誠的態度.為您提供為的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待.

  This article is a friendly contribution from Yucheng Color Steel Factory. For more related knowledge, please click http://www.zhangbaiqiang.cn/ Sincere attitude. We provide you with comprehensive services. We will gradually contribute more relevant knowledge to everyone. Please stay tuned  彩鋼板作為建筑領域中備受青睞的材料,憑借其諸多優勢得到了廣泛的應用。然而,在實際生產與使用過程中,由于受到多種因素的影響,彩鋼板可能會出現一些質量問題。深入了解這些常見問題的表現、成因對于確保彩鋼瓦的優良性能和長久使用壽命具有極其重要的意義。

  Color steel plate, as a highly favored material in the field of construction, has been widely used due to its many advantages. However, in the actual production and use process, due to various factors, color steel plates may have some quality problems. A deep understanding of the manifestations and causes of these common problems is of great significance for ensuring the excellent performance and long-term service life of color steel tiles.

  標準02

  Standard 02

  在彩鋼板的生產和應用中,和行業制定了一系列嚴格的標準。例如,標準《彩色涂層鋼板及鋼帶》(GB/T 12754-2019)對彩鋼板的基板材質、涂層性能、厚度公差等方面都有明確的規定。行業標準《建筑用彩色涂層鋼板及鋼帶》(JG/T 115-2012)則針對建筑領域使用的彩鋼板,在防火性能、耐候性等方面提出了具體要求。這些標準為彩鋼板的質量控制提供了重要的依據和規范。標準

  In the production and application of color steel plates, the country and industry have established a series of strict standards. For example, the national standard "Color Coated Steel Plates and Strips" (GB/T 12754-2019) has clear regulations on the substrate material, coating performance, thickness tolerance, and other aspects of color coated steel plates. The industry standard "Color Coated Steel Plates and Strips for Construction" (JG/T 115-2012) sets specific requirements for the fire resistance and weather resistance of color coated steel plates used in the construction industry. These standards provide important basis and specifications for the quality control of color steel plates. national standard

  質量問題:03常見問題包括:

  Quality issue: 03 Common issues include:

  涂層1.涂層不均問題。在生產時,彩鋼板表面的涂層厚度會出現不一致的現象,局部呈現過厚或過薄的狀況。這通常是由于涂裝設備出現故障、涂料流量控制失當,或者噴槍移動速度不穩定所導致。2.涂層附著力差的問題。表現為涂層容易剝落、起皮,與基板結合得不夠牢固。其根源在于基板表面預處理沒有做到徹底,存在油污或雜質,亦或是涂料配方設計不合理。3.漏涂現象在生產中也較為常見,彩鋼板表面局部區域未被涂料覆蓋,基板露出。這可能是由于涂裝設備發生故障、噴槍出現堵塞,或者操作人員的失誤所引起。

  Coating 1. Uneven coating issue. During production, there may be inconsistencies in the coating thickness on the surface of color steel plates, with some areas appearing too thick or too thin. This is usually caused by malfunctions in the painting equipment, improper control of paint flow, or unstable movement speed of the spray gun. 2. The problem of poor coating adhesion. Manifested as easy peeling and flaking of the coating, and insufficient bonding with the substrate. The root cause lies in the incomplete pre-treatment of the substrate surface, the presence of oil stains or impurities, or the unreasonable design of the coating formula. 3. Leakage phenomenon is also quite common in production, where local areas of the color steel plate surface are not covered by the coating and the substrate is exposed. This may be caused by malfunctions in the painting equipment, blockages in the spray gun, or operator errors.

  劃痕4.表面劃傷問題同樣不容忽視,彩鋼板表面存在線性劃痕,這不僅影響了外觀,還削弱了其防護性能。這種情況多是在生產過程中的搬運、傳輸環節操作不當,致使彩鋼板與其他物體產生摩擦所致。

  Scratch 4. The issue of surface scratches cannot be ignored. Linear scratches exist on the surface of color steel plates, which not only affect their appearance but also weaken their protective performance. This situation is often caused by improper handling and transportation during the production process, resulting in friction between the color steel plate and other objects.

  變形5.波浪變形也是彩鋼板生產中的質量問題,表現為彩鋼板表面呈現出波浪狀起伏,平整度欠佳。造成這種現象的原因可能是基板的材質存在問題,也可能是在壓型過程中壓力分布不均勻。

  Deformation 5. Wave deformation is also a quality issue in the production of color steel plates, manifested as wavy undulations on the surface of the color steel plate and poor flatness. The reason for this phenomenon may be due to issues with the substrate material or uneven pressure distribution during the molding process.

  鍍層6.鋅層厚度不均的問題也時有出現,即鍍鋅基板的鋅層厚度在不同部位有差異。這主要是因為鍍鋅工藝的參數不穩定、鋅液的流動不夠均勻。7.脫鋅現象。脫鋅表現為彩鋼板表面的鋅層出現局部或大面積脫落,露出基板。造成脫鋅的主要原因包括鋅層本身質量不佳、使用環境中的腐蝕性物質侵蝕、涂層對鋅層的保護作用失效等。

  The problem of uneven thickness of the zinc layer in coating 6 also occurs from time to time, that is, the thickness of the zinc layer on the galvanized substrate varies in different parts. This is mainly due to the unstable parameters of the galvanizing process and the uneven flow of the zinc solution. 7. Zinc removal phenomenon. Zinc removal is manifested as the partial or extensive detachment of the zinc layer on the surface of the color steel plate, exposing the substrate. The main reasons for zinc removal include poor quality of the zinc layer itself, corrosion from corrosive substances in the usage environment, and failure of the protective effect of the coating on the zinc layer.

  結語這些質量問題都會在不同程度上影響彩鋼板的性能和使用壽命,給建筑的質量和帶來潛在威脅。因此,需要生產廠家在生產過程中對每一個環節都進行嚴格把控,不斷優化生產工藝和流程,加強質量檢測和監控力度,從而確保彩鋼板的質量,為建筑行業提供性能優良、質量可靠的彩鋼板產品,推動建筑行業的健康發展。

  Conclusion: These quality issues will affect the performance and service life of color steel plates to varying degrees, posing potential threats to the quality and safety of buildings. Therefore, it is necessary for manufacturers to strictly control every link in the production process, continuously optimize production processes and procedures, strengthen quality inspection and monitoring, in order to ensure the quality of color steel plates, provide high-performance and reliable color steel plate products for the construction industry, and promote the healthy development of the construction industry.

  本文由 禹城彩鋼廠  友情奉獻.更多有關的知識請點擊 http://www.zhangbaiqiang.cn/    真誠的態度.為您提供為的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待.

  This article is a friendly contribution from Yucheng Color Steel Factory. For more related knowledge, please click http://www.zhangbaiqiang.cn/ Sincere attitude. We provide you with comprehensive services. We will gradually contribute more relevant knowledge to everyone. Please stay tuned

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